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India's premier AS9100D certified manufacturer of cable harness assemblies for armoured vehicles, fighter aircraft, naval vessels, UAV systems and C4ISR equipment. Defence-grade reliability since 2014.
Why Konnectronics
Aerospace QMS certified by TÜV SÜD America Inc. Zero-defect manufacturing across all defence programmes and deliveries.
Specialists in MIL-DTL-38999, STANAG 4754, DEF STAN and IPC/WHMA-A-620 cable harness assemblies for all platform types.
10+ years supplying India's premier defence establishments. Every harness fully traceable from raw material to delivery.
Navigate
India's premier AS9100D certified manufacturer of MIL-spec cable harness assemblies for defence, aerospace and naval platforms since 2014.
Who We Are
Konnectronics was established in 2014 in Bengaluru as a precision manufacturer of cable harness assemblies for India's critical defence and aerospace programmes. Our 8,000 sq.ft. AS9100D certified facility serves BEL, Alpha-Elsec, Ashok LeyLand Defence devision, Mistral Solutions, Galileo and leading Public and private defence OEMs.
With IPC-620 certified technicians and a zero-defect manufacturing commitment, we deliver MIL-spec harnesses for armoured vehicles, fighter aircraft, naval vessels, UAV systems, and C4ISR equipment. Every assembly is traceable from raw material to final delivery.
Establish ultra-modern cable harness production, assembly and testing facilities meeting the highest defence requirements — delivering quality, reliability and technological excellence.
Become the preferred business partner by consistently delivering quality products and services on time — with continual improvement through a robust Aerospace Quality Management System.
Zero Defects — Make No, Accept No, and Pass No Defects. Multi-stage inspection from incoming materials through in-process checks to final QA sign-off at every production step.
Comprehensive MIL-spec manufacturing — from single wire assemblies to complex multi-branch harnesses with full material traceability and AS9100D documented processes.
What We Manufacture
Full-service cable harness assembly from single wires to complex multi-branch MIL-spec assemblies with complete traceability.
Ruggedised fiber optic cable assemblies with MIL-spec circular connectors. Cleanroom terminated and OTDR tested.
Backplane rack assemblies, power distribution panels and control cabinets for defence electronics systems.
Comprehensive shielding solutions for battlefield EMI environments, MIL-STD-461 compliant.
Multi-stage quality gates with dedicated test equipment for continuity, hi-pot and harness verification.
Approved vendor base, incoming inspection and lot-level material traceability from wire to finished harness.
MIL-spec cable harness assemblies proven across all major defence platform categories — armoured vehicles, UAV, aircraft, naval and C4ISR systems.
Platform-proven MIL-grade wiring harnesses for armoured vehicle programmes. Engineered for extreme shock, vibration, temperature cycling and battlefield EMI environments.
Konnectronics supplied assemblies
Ultra-lightweight EMI-shielded cable assemblies for UAV weight constraints and vibration profiles. Certified and proven in national defence unmanned platforms.
Lightweight & flex assemblies
AS9100D certified airborne cable assemblies for fighter aircraft, helicopters and trainer aircraft. Ruggedised fiber optic and MIL-spec harnesses for avionics environments.
Fiber optic & MIL-spec assemblies
Rack & panel wiring assemblies
RF and coaxial cable assemblies for phased-array radar, antenna and EW systems. Shielded harnesses for SATCOM and tactical radio networks.
RF, coaxial & shielded assemblies
Complete range of MIL-spec cable harness assemblies — electrical, fiber optic, flat ribbon, avionics rack and panel wiring solutions for defence and aerospace.
MIL-SPEC wiring harnesses and multi-branch cable assemblies for defence and aerospace. Fully traceable from raw material to delivery.
Flat ribbon cable assemblies with colour-coded conductors for board-to-board and avionics interconnects.
Ruggedised FO assemblies with MIL-spec circular connectors. OTDR tested. Single-mode and multi-mode variants.
Avionics backplane rack assemblies, power distribution panels and control cabinets for defence electronics.
MIL-DTL-38999 terminated cables, coiled assemblies and armoured cables for harsh environment defence use.
8,000 sq.ft. AS9100D certified manufacturing facility in Bengaluru — dedicated assembly bays, ESD protected workstations, fiber optic cleanroom and fully-equipped test laboratory.
Facility Areas
8,000 sq.ft. dedicated cable harness assembly floor with two independent bays. Temperature and humidity controlled, optimised for high-mix defence production.
Full ESD-safe assembly environment. Grounded workstations, ESD-safe flooring and continuous wrist strap monitoring throughout the facility.
Fully equipped test laboratory for electrical, optical and dimensional verification. All test equipment calibrated to NABL-traceable standards.
Dedicated quality inspection area with optical aids, dimensional gauges and IPC/WHMA-A-620 workmanship reference boards.
Controlled materials store with approved vendor components. FIFO rotation, humidity-controlled for moisture-sensitive materials and components.
Dedicated toolroom with calibrated crimping presses, stripping machines and hand tools. All tools on calibration register with next-due dates.
Tools & Instruments
| Equipment / Instrument | Category | Standard / Specification |
|---|---|---|
| Automatic Wire Cut & Strip Machine | Assembly Equipment | MIL-W-22759 compatible |
| Pneumatic Crimping Press — Large | Termination | MIL-DTL-38999 qualified tooling |
| Hydraulic Crimping Press | Termination | AS9100D calibrated |
| Fiber Optic Fusion Splicer | Fiber Optic | Single-mode & Multi-mode |
| OTDR — Optical Time Domain Reflectometer | Fiber Optic Test | MIL-PRF-28876 |
| Continuity & Hi-Pot Tester | Electrical Test | MIL-STD-202 / MIL-STD-461 |
| Digital Oscilloscope (4-channel) | Electronics Test | ≥200 MHz bandwidth |
| LCR Meter — Calibrated | Electronics Test | NABL traceable standard |
| Network Analyzer (RF) | RF Test | For coaxial & RF assemblies |
| Torque Wrench Set — Calibrated | Assembly Tools | MIL-DTL-38999 torque spec |
| Heat Shrink Workstation | Assembly Equipment | IPC/WHMA-A-620 |
| Harness Assembly Boards & Jigs | Assembly Aids | Customer drawing-specific |
| Digital Calipers — Calibrated | Dimensional | 0.001mm resolution, NABL traceable |
| Binocular Inspection Microscope | Visual Inspection | 10x – 40x magnification |
| ESD Wrist Strap Tester | ESD Control | ANSI/ESD S20.20 |
| UID / Barcode Label Printer | Identification | MIL-STD-130 UID labelling |
Visit Our Facility
#4, 4th Main, 4th Stage, 2nd Cross, Rajajinagar Industrial Town, West of Chord Road, Bengaluru – 560044
Multi-stage quality gates at every production step. AS9100D and ISO 9001:2015 certified processes from incoming raw materials to final QA sign-off and delivery.
Certifications & Standards
Aerospace Quality Management System certified by TÜV SÜD America Inc.
International QMS for Defence, Aerospace and Commercial applications.
All personnel certified to IPC/WHMA-A-620 harness workmanship standards.
Registered manufacturing enterprise ensuring full statutory compliance.
Multi-stage quality gates: incoming, first-piece, in-process and final QA sign-off.
Dedicated harness assembly, fiber optic cleanroom and test laboratory.
Quality Process
All materials & components verified against AVL and incoming inspection criteria
FAI performed on first item of every new part number or revision
Workmanship & dimensional checks at each assembly stage per IPC/WHMA-A-620
100% electrical continuity verification on every completed harness
High-potential testing per applicable MIL-spec requirements
Documentation review, label verification and authorised release
Serving India's premier defence establishments, PSUs and private defence OEMs with AS9100D certified cable harness assemblies since 2014.
Client Portfolio
BEL – Bengaluru, Kotdwara, Panchkula, Chennai
Defence Research & Development Organisation
Gas Turbine Research Establishment, Bengaluru
Avionics backplane and rack integration
Defence & Aerospace Systems
Defence & Aerospace Systems Pvt. Ltd.
Defence vehicle systems
Defence Systems
Experienced professionals with deep expertise in defence electronics, aerospace manufacturing, quality systems and programme management.
Leadership
20+ years in Defence R&D and electronics product development for armed forces programmes
20+ years in Defence R&D, production management and aerospace programme development
Defence customer relationships, RFQ processing and business development
Cable harness assembly operations, production planning and capacity management
QMS maintenance, AS9100D compliance and quality inspection operations
Approved vendor network, procurement and on-time delivery coordination
Submit your cable harness requirements and our technical team will respond within 24 hours with a detailed technical proposal.
#4, 4th Main, 4th Stage, 2nd Cross, Rajajinagar Industrial Town, West of Chord Road, Bengaluru – 560044
+91 80 4144 0860 · +91 99860 22815
sales@konnectronics.in · konnectronics2015@gmail.com
www.konnectronics.in · GSTIN: 29AAOFK8789Q1ZR
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