Konnectronics | MIL-Grade Cable Harness Manufacturer | AS9100D Certified | Bengaluru
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AS9100D · ISO 9001:2015 · IPC-620 Certified

Precision MIL-Grade Cable Harness Manufacturer

India's premier AS9100D certified manufacturer of cable harness assemblies for armoured vehicles, fighter aircraft, naval vessels, UAV systems and C4ISR equipment. Defence-grade reliability since 2014.

10+
Years Experience
8,000
Sq.Ft Facility
50+
Defence Clients
AS9100D CertifiedISO 9001:2015IPC/WHMA-A-620MIL-DTL-38999MIL-STD-461STANAG 4754DEF STAN CompliantTÜV SÜD AuditedMSME RegisteredZero Defect PolicyMake in IndiaBengaluru, KarnatakaDefence Since 2014AS9100D CertifiedISO 9001:2015IPC/WHMA-A-620MIL-DTL-38999MIL-STD-461STANAG 4754DEF STAN CompliantTÜV SÜD AuditedMSME RegisteredZero Defect PolicyMake in IndiaBengaluru, KarnatakaDefence Since 2014

Why Konnectronics

Built for Defence Excellence

AS9100D Certified

Aerospace QMS certified by TÜV SÜD America Inc. Zero-defect manufacturing across all defence programmes and deliveries.

MIL-Spec Expertise

Specialists in MIL-DTL-38999, STANAG 4754, DEF STAN and IPC/WHMA-A-620 cable harness assemblies for all platform types.

Proven Track Record

10+ years supplying India's premier defence establishments. Every harness fully traceable from raw material to delivery.

AS9100D ISO 9001:2015 IPC/WHMA-A-620 TÜV SÜD MSME Registered Make in India MIL-DTL-38999 STANAG 4754 DEF STAN

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Company Overview

About Konnectronics

India's premier AS9100D certified manufacturer of MIL-spec cable harness assemblies for defence, aerospace and naval platforms since 2014.

Who We Are

India's Premier Defence Cable Harness Specialist

Konnectronics was established in 2014 in Bengaluru as a precision manufacturer of cable harness assemblies for India's critical defence and aerospace programmes. Our 8,000 sq.ft. AS9100D certified facility serves BEL, Alpha-Elsec, Ashok LeyLand Defence devision, Mistral Solutions, Galileo and leading Public and private defence OEMs.

With IPC-620 certified technicians and a zero-defect manufacturing commitment, we deliver MIL-spec harnesses for armoured vehicles, fighter aircraft, naval vessels, UAV systems, and C4ISR equipment. Every assembly is traceable from raw material to final delivery.

AS9100D ISO 9001:2015 IPC/WHMA-A-620 TÜV SÜD MSME Make in India

Objective

Establish ultra-modern cable harness production, assembly and testing facilities meeting the highest defence requirements — delivering quality, reliability and technological excellence.

Vision

Become the preferred business partner by consistently delivering quality products and services on time — with continual improvement through a robust Aerospace Quality Management System.

Quality Policy

Zero Defects — Make No, Accept No, and Pass No Defects. Multi-stage inspection from incoming materials through in-process checks to final QA sign-off at every production step.

2,014
Year Established
8,000
Sq.Ft Facility
10+
Years Experience
100%
QA Pass Rate Target
Technical Expertise

Engineering Capabilities

Comprehensive MIL-spec manufacturing — from single wire assemblies to complex multi-branch harnesses with full material traceability and AS9100D documented processes.

What We Manufacture

Technical Capability Range

MIL-Spec Harness Assembly

Full-service cable harness assembly from single wires to complex multi-branch MIL-spec assemblies with complete traceability.

MIL-DTL-38999 Series I, II, III, IVMIL-C-5015 · MIL-C-26482STANAG 4754 NGVA compliant

Fiber Optic Assemblies

Ruggedised fiber optic cable assemblies with MIL-spec circular connectors. Cleanroom terminated and OTDR tested.

Single-mode & multi-modeFull OTDR test documentationMIL-PRF-28876 qualified

Avionics Rack & Panel

Backplane rack assemblies, power distribution panels and control cabinets for defence electronics systems.

AS9100D certified processIPC/WHMA-A-620 workmanshipFull traceability & documentation

EMI / RFI Shielding

Comprehensive shielding solutions for battlefield EMI environments, MIL-STD-461 compliant.

MIL-STD-461F/G compliantCopper braid & foil shieldingFerrite suppression & filtering

Quality & Testing

Multi-stage quality gates with dedicated test equipment for continuity, hi-pot and harness verification.

Continuity & hi-pot testingVisual & dimensional inspectionFirst article & production tests

Supply Chain & Traceability

Approved vendor base, incoming inspection and lot-level material traceability from wire to finished harness.

Approved vendor list (AVL)Lot-level traceability recordsCustomer-directed source approval
Application Sectors

Platform Capabilities

MIL-spec cable harness assemblies proven across all major defence platform categories — armoured vehicles, UAV, aircraft, naval and C4ISR systems.

Armoured Vehicles · MBT
MBT / Armoured Platforms

Main Battle Tanks & Armoured Vehicles

Platform-proven MIL-grade wiring harnesses for armoured vehicle programmes. Engineered for extreme shock, vibration, temperature cycling and battlefield EMI environments.

  • MIL-DTL-38999 & NGVA STANAG 4754 compliant
  • EMI/RFI shielded for battlefield environments
  • CAN-bus, Ethernet & power for BMS/FCS
  • Qualified for armoured vehicle and IFV platforms
UAV / Unmanned Systems
Unmanned Systems

UAV / Unmanned Aerial Systems

Ultra-lightweight EMI-shielded cable assemblies for UAV weight constraints and vibration profiles. Certified and proven in national defence unmanned platforms.

  • Ultra-lightweight construction for strict weight budgets
  • EMI-shielded autopilot & payload harnesses
  • Fiber optic assemblies for EO/IR sensor payloads
  • Qualified for national defence UAV programmes
Fighter Aircraft · Avionics
Aerospace / Avionics

Fighter Aircraft & Avionics

AS9100D certified airborne cable assemblies for fighter aircraft, helicopters and trainer aircraft. Ruggedised fiber optic and MIL-spec harnesses for avionics environments.

  • Ruggedised fiber optic with full OTDR documentation
  • MIL-DTL-38999 Series III avionics harnesses
  • EMC & lightning-strike protected cockpit wiring
  • Qualified for defence aircraft & avionics programmes
Naval Systems · Maritime
Naval / Maritime

Naval Vessels & Warship Electronics

Salt-fog and moisture-resistant cable assemblies for naval programmes. CMS, radar and weapons systems aboard surface ships and submarines.

  • Salt-fog resistant marine cable assemblies
  • CMS, radar & weapon system panel wiring
  • Fiber optic shipboard data network assemblies
  • DEF STAN & MIL-STD-461 compliant
C4ISR / Radar / EW
C4ISR / Electronic Warfare

Radar & C4ISR Systems

RF and coaxial cable assemblies for phased-array radar, antenna and EW systems. Shielded harnesses for SATCOM and tactical radio networks.

  • RF & coaxial assemblies for radar/EW
  • Shielded harnesses for SATCOM & communications
  • Custom harnesses for phased-array radar
  • Qualified for national defence communication programmes
Product Range

Cable Harness Product Catalogue

Complete range of MIL-spec cable harness assemblies — electrical, fiber optic, flat ribbon, avionics rack and panel wiring solutions for defence and aerospace.

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Electrical Harness

MIL-SPEC wiring harnesses and multi-branch cable assemblies for defence and aerospace. Fully traceable from raw material to delivery.

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Flat & Ribbon Cable

Flat ribbon cable assemblies with colour-coded conductors for board-to-board and avionics interconnects.

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Fiber Optic Assembly

Ruggedised FO assemblies with MIL-spec circular connectors. OTDR tested. Single-mode and multi-mode variants.

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Panel & Rack Assembly

Avionics backplane rack assemblies, power distribution panels and control cabinets for defence electronics.

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MIL-Grade Cables

MIL-DTL-38999 terminated cables, coiled assemblies and armoured cables for harsh environment defence use.

Manufacturing Facility

Our Facilities

8,000 sq.ft. AS9100D certified manufacturing facility in Bengaluru — dedicated assembly bays, ESD protected workstations, fiber optic cleanroom and fully-equipped test laboratory.

8,000
Sq.Ft Total Area
2
Assembly Bays
16+
Calibrated Instruments
100%
ESD Protected

Facility Areas

Manufacturing Infrastructure

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Assembly Bay

Manufacturing Floor

8,000 sq.ft. dedicated cable harness assembly floor with two independent bays. Temperature and humidity controlled, optimised for high-mix defence production.

2 independent assembly baysIPC-620 qualified workstationsHarness board and jig infrastructureMaterial flow optimised layout
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ESD / Cleanroom

ESD Protected Workstations

Full ESD-safe assembly environment. Grounded workstations, ESD-safe flooring and continuous wrist strap monitoring throughout the facility.

100% ESD protected surfacesContinuous wrist strap monitoringESD-safe storage and handlingDaily ESD compliance verification
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Test Lab

Test & Inspection Laboratory

Fully equipped test laboratory for electrical, optical and dimensional verification. All test equipment calibrated to NABL-traceable standards.

Continuity & hi-pot test stationsOTDR fiber optic test benchCalibrated torque test equipmentEnvironmental conditioning capability
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Quality Inspection

Quality Control Area

Dedicated quality inspection area with optical aids, dimensional gauges and IPC/WHMA-A-620 workmanship reference boards.

IPC-620 workmanship reference boardsOptical microscopes & magnifiersGo/No-Go gauges and templatesFirst article inspection capability
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Materials Store

Materials & Component Store

Controlled materials store with approved vendor components. FIFO rotation, humidity-controlled for moisture-sensitive materials and components.

Humidity-controlled storage areasFIFO material rotation enforcedApproved vendor components onlyDedicated incoming inspection bay
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Tools & Calibration

Toolroom & Calibration

Dedicated toolroom with calibrated crimping presses, stripping machines and hand tools. All tools on calibration register with next-due dates.

Pneumatic & hydraulic crimping pressesCalibrated wire cut & strip machinesFormal calibration register & scheduleTool control and accountability

Tools & Instruments

Key Equipment & Instruments

Equipment / InstrumentCategoryStandard / Specification
Automatic Wire Cut & Strip MachineAssembly EquipmentMIL-W-22759 compatible
Pneumatic Crimping Press — LargeTerminationMIL-DTL-38999 qualified tooling
Hydraulic Crimping PressTerminationAS9100D calibrated
Fiber Optic Fusion SplicerFiber OpticSingle-mode & Multi-mode
OTDR — Optical Time Domain ReflectometerFiber Optic TestMIL-PRF-28876
Continuity & Hi-Pot TesterElectrical TestMIL-STD-202 / MIL-STD-461
Digital Oscilloscope (4-channel)Electronics Test≥200 MHz bandwidth
LCR Meter — CalibratedElectronics TestNABL traceable standard
Network Analyzer (RF)RF TestFor coaxial & RF assemblies
Torque Wrench Set — CalibratedAssembly ToolsMIL-DTL-38999 torque spec
Heat Shrink WorkstationAssembly EquipmentIPC/WHMA-A-620
Harness Assembly Boards & JigsAssembly AidsCustomer drawing-specific
Digital Calipers — CalibratedDimensional0.001mm resolution, NABL traceable
Binocular Inspection MicroscopeVisual Inspection10x – 40x magnification
ESD Wrist Strap TesterESD ControlANSI/ESD S20.20
UID / Barcode Label PrinterIdentificationMIL-STD-130 UID labelling

Visit Our Facility

Bengaluru, Karnataka

#4, 4th Main, 4th Stage, 2nd Cross, Rajajinagar Industrial Town, West of Chord Road, Bengaluru – 560044

Quality Assurance

Zero Defects — Certified Excellence

Multi-stage quality gates at every production step. AS9100D and ISO 9001:2015 certified processes from incoming raw materials to final QA sign-off and delivery.

Certifications & Standards

Our Quality Framework

AS9100D

Aerospace Quality Management System certified by TÜV SÜD America Inc.

Reg. No: 951 20 5180 · Valid to June 2026

ISO 9001:2015

International QMS for Defence, Aerospace and Commercial applications.

Certified by TÜV SÜD America Inc.

IPC-620 Certified

All personnel certified to IPC/WHMA-A-620 harness workmanship standards.

Membership No: 2103998

MSME Registered

Registered manufacturing enterprise ensuring full statutory compliance.

UDYAM-KR-03-0079575

Zero Defects Policy

Multi-stage quality gates: incoming, first-piece, in-process and final QA sign-off.

Make No · Accept No · Pass No Defects

8,000 Sq.Ft Facility

Dedicated harness assembly, fiber optic cleanroom and test laboratory.

Bengaluru, Karnataka — Est. 2014

Quality Process

End-to-End Quality Gates

01

Incoming Inspection

All materials & components verified against AVL and incoming inspection criteria

02

First Article Inspection

FAI performed on first item of every new part number or revision

03

In-Process Inspection

Workmanship & dimensional checks at each assembly stage per IPC/WHMA-A-620

04

Continuity Test

100% electrical continuity verification on every completed harness

05

Hi-Pot / Insulation Test

High-potential testing per applicable MIL-spec requirements

06

Final QA Sign-Off

Documentation review, label verification and authorised release

Trusted By

Our Major Clients

Serving India's premier defence establishments, PSUs and private defence OEMs with AS9100D certified cable harness assemblies since 2014.

Client Portfolio

Our Valued Partners

Bharat Electronics Limited

BEL – Bengaluru, Kotdwara, Panchkula, Chennai

DRDO

Defence Research & Development Organisation

GTRE

Gas Turbine Research Establishment, Bengaluru

Mistral Solutions

Avionics backplane and rack integration

Galileo Defence

Defence & Aerospace Systems

Alpha-Elsec

Defence & Aerospace Systems Pvt. Ltd.

Ashok Leyland Defence

Defence vehicle systems

Neptec Defence

Defence Systems

Bharat Electronics Limited
DRDO
GTRE
Mistral Solutions
Galileo Defence
Alpha-Elsec
Ashok Leyland Defence
Neptec Defence
Bharat Electronics Limited
DRDO
GTRE
Mistral Solutions
Galileo Defence
Alpha-Elsec
Ashok Leyland Defence
Neptec Defence
The Team

Led by Defence Experts

Experienced professionals with deep expertise in defence electronics, aerospace manufacturing, quality systems and programme management.

Leadership

Meet the Team

Dhandapani B

Dhandapani B

CEO

20+ years in Defence R&D and electronics product development for armed forces programmes

Shivshankar M N

Shivshankar M N

COO

20+ years in Defence R&D, production management and aerospace programme development

Swetha C M

Swetha C M

Sales & Marketing

Defence customer relationships, RFQ processing and business development

Alex Kumar

Alex Kumar

Production Head

Cable harness assembly operations, production planning and capacity management

KG

Keerthan G

Quality Head

QMS maintenance, AS9100D compliance and quality inspection operations

Monisha N

Monisha N

Purchase & Logistics

Approved vendor network, procurement and on-time delivery coordination

Get In Touch

Request a Quotation

Submit your cable harness requirements and our technical team will respond within 24 hours with a detailed technical proposal.

Contact Information

Address

#4, 4th Main, 4th Stage, 2nd Cross, Rajajinagar Industrial Town, West of Chord Road, Bengaluru – 560044

Phone

+91 80 4144 0860 · +91 99860 22815

Email

sales@konnectronics.in · konnectronics2015@gmail.com

Website / GSTIN

www.konnectronics.in · GSTIN: 29AAOFK8789Q1ZR

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Hero BadgeHero Line 1Hero Line 2 (accent)Hero Line 3Hero DescriptionAbout — Paragraph 1About — Paragraph 2ObjectiveVisionQuality PolicyArmoured Vehicles — DescUAV — DescAircraft — DescNaval — DescC4ISR — DescAddressPhoneEmailWebsite & GST
🏭 Facility Photos

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Manufacturing Floor
ESD Protected Workstations
Test & Inspection Laboratory
Quality Control Area
Materials & Component Store
Toolroom & Calibration
🔧 Equipment List

Add or remove equipment and instruments listed on the Facilities page.

Automatic Wire Cut & Strip MachineAssembly Equipment
Pneumatic Crimping Press — LargeTermination
Hydraulic Crimping PressTermination
Fiber Optic Fusion SplicerFiber Optic
OTDR — Optical Time Domain ReflectometerFiber Optic Test
Continuity & Hi-Pot TesterElectrical Test
Digital Oscilloscope (4-channel)Electronics Test
LCR Meter — CalibratedElectronics Test
Network Analyzer (RF)RF Test
Torque Wrench Set — CalibratedAssembly Tools
Heat Shrink WorkstationAssembly Equipment
Harness Assembly Boards & JigsAssembly Aids
Digital Calipers — CalibratedDimensional
Binocular Inspection MicroscopeVisual Inspection
ESD Wrist Strap TesterESD Control
UID / Barcode Label PrinterIdentification
📦 Product Catalogue
Electrical Harness
Description
Flat & Ribbon Cable
Description
Fiber Optic Assembly
Description
Panel & Rack Assembly
Description
MIL-Grade Cables
Description
🪖 Platform Photos — Armoured Vehicles
🚁 Platform Photos — UAV
✈ Platform Photos — Fighter Aircraft
⚓ Platform Photos — Naval
📡 Platform Photos — C4ISR
👥 Team Photos

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Dhandapani B
CEO
Shivshankar M N
COO
Swetha C M
Sales & Marketing
Alex Kumar
Production Head
KG
Keerthan G
Quality Head
Monisha N
Purchase & Logistics
🏭 Client Logos
BH
Bharat Electronics Limited
DR
DRDO
GT
GTRE
MI
Mistral Solutions
GA
Galileo Defence
AL
Alpha-Elsec
AS
Ashok Leyland Defence
NE
Neptec Defence
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